Analytica - Integrated Plant Operations Platform
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One Platform. Every Function.

Eight operational areas. One login. One database. Everything connected — from asset history to training records to compliance deadlines.

Your single source of truth for planning and implementing AI-driven operational efficiencies.

Operations

  • Configurable operator round templates with trending
  • Digital shift logbooks with audit trail
  • KPI reporting with auto-fill from yesterday
  • Chemical inventory with AI-powered SDS extraction
  • Employee suggestion box with approval workflow
PI ProcessBook / OSIsoft — $10k–$80k/yr

Operator rounds & historian

Power BI / Tableau — $5k–$30k/yr

KPI dashboards & reporting

Excel / Paper logs — $0 (but hours lost)

Daily data collection

Maintenance

  • Full CMMS: reactive, preventive & condition-based work orders
  • Dynamic asset registry with custom columns & criticality
  • PM scheduling: calendar, hours, external triggers, operator rounds
  • AI-powered manual scanning for PM task extraction
  • Predictive failure models to catch problems before they happen
Fiix / UpKeep / Limble — $5k–$50k/yr

CMMS & work orders

eMaint / Hippo — $3k–$25k/yr

Asset & PM management

Spreadsheet trackers — $0 (but things get missed)

PM scheduling

Safety

  • Comprehensive incident reporting with causal analysis
  • Digital LOTO permits with step-by-step isolation
  • Sign-in/out tracking with digital signatures
  • CAPA management tied to incidents
  • Shift handover with zero-energy verification
SafetySkills / iAuditor — $3k–$15k/yr

Incident tracking

Paper LOTO permits — $0 (but compliance risk)

Lockout/tagout

Brady LINK360 — $5k–$20k/yr

LOTO management

Compliance

  • Compliance calendar with deadline tracking & expiry alerts
  • Permit, license & contract management with document storage
  • Recurring requirement templates with instruction snapshots
  • AI-powered permit scanning for requirement extraction
  • Action tracking with activity logs & evidence attachments
Enablon / Intelex — $10k–$75k/yr

Compliance management

RegAction — $8k–$30k/yr

Regulatory tracking

Custom SharePoint tracker — $10k–$25k (consultant build)

Nobody maintains it

Engineering

  • Capital improvement project tracking
  • Punch lists with custom columns & photo attachments
  • P&ID viewer with AI-powered equipment tag extraction
  • Tag nomenclature decoding
  • Defect progression tracking with note history
Procore / PlanGrid — $5k–$40k/yr

Punch lists & project tracking

SharePoint / shared drives — $5k–$20k/yr

Document management

Learning Center

  • AI-generated courses from uploaded SOPs & manuals
  • Training matrix with competency tracking
  • Timed assessments with automatic certificate generation
  • Course expiry management & re-certification tracking
  • Rich content editor with video, images & interactive elements
SafetySkills / Vector LMS — $3k–$15k/yr

Training management

Litmos / TalentLMS — $5k–$20k/yr

LMS platform

Manual course creation — 100+ hrs/yr

Content development time

Knowledge Base

  • SOP wiki with version control
  • O&M manual library with search
  • Engineering document repository
  • Centralized institutional knowledge
  • AI-powered document chat
SharePoint / Google Drive — $5k–$20k/yr

Document management

Guru / Notion — $3k–$12k/yr

Knowledge management

Filing cabinets — $0 (but nobody finds anything)

Physical docs

Administration

  • Multi-tenant plant management
  • Role-based access control (Admin, Plant Admin, User)
  • Customizable dashboard with drag-and-drop widgets
  • Multi-category calendar with recurring events
  • Login history & security audit trail
Active Directory / Okta — $2k–$15k/yr

User management (still needed for SSO)

Custom admin panels — $10k–$50k (dev cost)

Built from scratch each time

The Tool Sprawl Problem

Most plants run 6–8 disconnected systems. Data lives in silos. Nothing talks to anything else.

Today's Reality

CMMS

$70k

Rounds

$50k

LMS

$15k

SDS Tool

$10k

Compliance

$50k

Excel KPIs

∞ hrs

$98k–$300k+/year

Multiple vendors • Multiple logins • No integration

With Analytica

Analytica

Operations

Maintenance

Safety

Compliance

Engineering

Learning

Knowledge

KPI

One platform. One cost. AI-powered. Everything connected.

Single login • Single database • Built-in intelligence • No integration headaches

Most plants pay for a few of these tools — but still have gaps everywhere else.

One AI-native platform closes every gap, connects every system, and costs less than the tools you already have.

Function-by-Function Comparison

Every function. Built in. No add-ons. No extra licenses.

Based on a typical plant with 20–30 staff

CMMS (Work Orders, PMs, Assets)

Others: Fiix, UpKeep, Limble, eMaint ~25 users
$40k–$100k/yr
Built in

Operator Rounds & Logbooks

Others: PI ProcessBook, paper logs, Excel ~20 operators
$25k–$80k/yr
Built in

Learning Management (LMS)

Others: SafetySkills, Vector LMS, Litmos ~30 users
$8k–$25k/yr
Built in

Chemical Inventory & SDS

Others: MSDSonline, Chemwatch Per-site license
$5k–$15k/yr
Built in

Compliance Calendar & Tracking

Others: Enablon, Intelex, RegAction ~10 users
$20k–$80k/yr
Built in

Plant with ~20–30 staff

Total others: $98k–$300k+/yr

Analytica: Included

vs. Enterprise All-in-One Platforms

The big names cost big money — and still don't cover what you need.

SAP PM

Implementation: $150k–$500k+

Annual: $50k+/yr

Timeline: 12–24 months

Built-in LMS
Compliance Calendar
KPI Reporting Add-on $$$
Chemical/SDS
AI Capabilities
Operator Rounds Add-on $$$
Full Customization Consultant required

IBM Maximo

Implementation: $100k–$300k

Annual: $40k+/yr

Timeline: 6–18 months

Built-in LMS
Compliance Calendar Basic
KPI Reporting Add-on $$$
Chemical/SDS
AI Capabilities Watson (extra $)
Operator Rounds Add-on $$$
Full Customization Consultant required

Infor EAM

Implementation: $75k–$200k

Annual: $30k+/yr

Timeline: 6–12 months

Built-in LMS
Compliance Calendar Basic
KPI Reporting Limited
Chemical/SDS
AI Capabilities Limited
Operator Rounds Add-on $$$
Full Customization Consultant required
Recommended

Analytica

Implementation: Included

Annual: Fraction of above

Timeline: Days–Weeks

Built-in LMS ✅ AI-powered
Compliance Calendar ✅ Full suite
KPI Reporting ✅ With auto-fill
Chemical/SDS ✅ AI extraction
AI Capabilities ✅ Native throughout
Operator Rounds ✅ Full trending
Full Customization ✅ Your code, your data
Powered by AI

AI That Actually Works

Not a bolt-on. Not an upsell. AI is woven into every module — from generating training courses to predicting equipment failures before they happen.

AI Course Builder

Others: No AI — content is manual or bought per-seat
Analytica: Upload an SOP or manual, AI generates a full interactive course with assessments

AI Work Instructions

Others: Basic templates only — you write every step
Analytica: Scan equipment manuals, AI extracts step-by-step PM procedures automatically

Document Processing

Others: Separate AI add-on at premium cost, or not available
Analytica: Native SDS extraction, permit scanning, and manual analysis — no extra cost

Intelligent Reporting

Others: Power BI Copilot at $30/user/month extra
Analytica: Embedded KPI trending, auto-fill from operator rounds, email distribution

Knowledge Base Chat

Others: Requires separate tool (Guru, Notion AI, etc.)
Analytica: Chat against your plant's own documents, SOPs, and procedures

P&ID Intelligence

Others: Not available in any competing CMMS or LMS
Analytica: Upload P&ID drawings, AI extracts equipment tags and decodes nomenclature conventions automatically

Single Source of Truth

Others: Data scattered across 6+ systems — no unified view for AI readiness
Analytica: One connected database across all modules — the foundation for AI-driven decision making and efficiency planning

Predictive Failure Models

Others: Expensive add-on requiring dedicated data-science teams
Analytica: AI analyzes work order history, asset age & criticality to predict failures before they happen

Always Getting Smarter

Others: Static features — vendor updates are slow and behind paywalls
Analytica: Built on Claude & Gemini — as frontier AI models improve, every feature across the platform gets smarter automatically

Most competitors either don't have AI, or charge $20–$50/user/month extra for bolt-on AI that only works within one silo.

Here it's native. Across every module. No extra cost.

For Management

KPI Reporting, Reimagined

Your daily report shouldn't take 2 hours to assemble. And last month's data shouldn't live in someone's email.

Today: Excel + Email

The daily grind

  • Open 4 different systems to find today's numbers
  • Copy-paste values into a spreadsheet template
  • Manually calculate derived metrics (efficiency, uptime %)
  • Format it, attach it, email it out before 8am
  • Someone asks about last Tuesday — dig through inbox
  • No trending, no alerts, no visibility into direction
  • New plant manager asks "show me the last 6 months" — panic
~500+ hours/year per plant in manual reporting

With Analytica KPI Reporting

Built for how plants actually work

  • Configurable templates — define what your plant reports on
  • "Fill with yesterday's values" — edit only what changed
  • Auto-pull from operator rounds — data entered once, used everywhere
  • Calculated fields update live (efficiency, ratios, uptime %)
  • Submit and auto-email to distribution list on schedule
  • Any date range, instant — no digging through old emails
  • Trend lines show direction at a glance: are we improving?
Daily report done in minutes, not hours

Trend Everything

Every numeric KPI is automatically trended. See the direction at a glance — daily, weekly, monthly.

True KPI Flagging

Distinguish genuine KPIs from operational data. Filter reports to show only what leadership needs to see.

Connected Data

KPIs pull directly from operator rounds. Data entered once in the field flows into management reports automatically.

Scheduled Email Reports

Configure daily, weekly, or monthly email distribution. The right people get the right numbers on time.

Built In-House. Fully Yours.

No vendor lock-in. No per-seat licensing games. No waiting 6 months for a feature request.

No Vendor Lock-In

Switch, modify, or extend anything at any time. Your platform, your rules.

Full Source Code Access

Every line of code is yours. Inspect, audit, and customize without limits.

Fully Customizable

Custom columns, templates, workflows, and dashboards — tailored to each plant.

Your Infrastructure

Host on your own servers or cloud. Your data never leaves your control.

No Per-Seat Games

No surprise bills when you onboard more operators. Scale without penalty.

Rapid Feature Development

New feature needed? Days, not quarters. No consultant required.

One Standard Across All Plants

Every plant runs the same system. Templates, PM schedules, training courses, and compliance setups copy between sites in seconds.

Cross-Plant Efficiency

Set something up once, roll it out everywhere. Reduces admin overhead and ensures consistency across the fleet.

Your Data. Full Audit Trail.

Every action logged, every change tracked. Your data is queryable, exportable, and never locked behind a vendor's paywall.

The Real Cost of Doing Nothing

The biggest expense isn't the tools — it's what happens when information lives in 7 places, or worse, in people's heads.

$50,000+

Cost of a single preventable equipment failure

A missed PM on a critical compressor or blower can cascade into weeks of downtime

$25k–$500k

Regulatory fine for a compliance violation

Missed permit deadlines and incomplete records are the #1 audit finding

40%

Of workplace incidents linked to training gaps

Paper sign-off sheets don't prove competency — they prove a pen was available

500+ hrs/yr

Lost to manual report assembly per plant

Copy-pasting from 5 systems into an email every morning before 8am

Scattered tools mean scattered data, missed deadlines, duplicated work, and invisible risks. A single preventable equipment failure or compliance violation pays for this platform for 3–5 years.

The real ROI isn't software savings — it's operational resilience.

What the Plant Team Gets on Day One

No 12-month implementation. No army of consultants. Real value from week one.

Day 1

Operational Immediately

  • Dashboard live with customizable widgets
  • Operator logbooks & rounds configured
  • Work order system accepting requests
Week 1

Core Systems Running

  • Compliance calendar loaded with permit deadlines
  • Asset registry populated with equipment hierarchy
  • Chemical inventory and SDS library set up
Month 1

Full Platform Value

  • KPI dashboards with trending & email distribution
  • AI course generation from your SOPs & manuals
  • PM schedules configured and generating work orders
Month 2+

Continuous Improvement

  • Training matrix tracking all staff certifications
  • Historical data building trend baselines
  • Predictive models improving as asset history grows
  • Workflow refinements based on team feedback

Ready to Centralize Your Operations?

One platform. Every function. AI-native intelligence. Predictive maintenance. Fully yours. See it for yourself.